Improve z-banding on I3 Pro B
Posted: Fri Apr 14, 2017 10:33 am
Call it Z-banding or Z-Axis wobble, it's something that can easily be reduced. The contributors to the effect is mis-alignment of the drive nut on the two Z-Axis with the Z-Axis motors. These two planes have to be in perfect alignment, something that can't be expected on a $200 printer! The contributors to the error are many;
1. Not 'true' threaded drive shaft
2. Couplers that don't run true.
3. Mounting hardware not in perfect alighment.
Number 3 can for the most part be ignored, most of the Acrylic and Aluminum frames are laser cut and quite accurate.
Number 2 is a problem, on my printer one unit was perfect the other was a wobbly gobblin
Number 1 can be a problem but like checking the roundness of a drum stick, just roll the rod on a flat surface and you can verify if they are out of round (mine were perfect).
I didn't think the coupler would be a problem since the design is to isolate these imperfections, but what I found was far from isolation. My prints were fine but then I reviewed this mod on thingiverse:
http://www.thingiverse.com/thing:1782670
I was skeptical, but printed these and installed on my printer. The results are great. A big improvement over stock configuration. I hope to post my findings onto youtube so you can really see the amount of wobble this minor mod isolates.
1. Not 'true' threaded drive shaft
2. Couplers that don't run true.
3. Mounting hardware not in perfect alighment.
Number 3 can for the most part be ignored, most of the Acrylic and Aluminum frames are laser cut and quite accurate.
Number 2 is a problem, on my printer one unit was perfect the other was a wobbly gobblin
Number 1 can be a problem but like checking the roundness of a drum stick, just roll the rod on a flat surface and you can verify if they are out of round (mine were perfect).
I didn't think the coupler would be a problem since the design is to isolate these imperfections, but what I found was far from isolation. My prints were fine but then I reviewed this mod on thingiverse:
http://www.thingiverse.com/thing:1782670
I was skeptical, but printed these and installed on my printer. The results are great. A big improvement over stock configuration. I hope to post my findings onto youtube so you can really see the amount of wobble this minor mod isolates.